Другие журналы

научное издание МГТУ им. Н.Э. Баумана

НАУКА и ОБРАЗОВАНИЕ

Издатель ФГБОУ ВПО "МГТУ им. Н.Э. Баумана". Эл № ФС 77 - 48211.  ISSN 1994-0408

Процесс комплектования заказов на складе. Обзор

# 03, март 2015
DOI: 10.7463/0315.0763161
Файл статьи: SE-BMSTU...o183.pdf (1136.63Кб)
автор: Коробков Е. В.

УДК 658

Россия,  МГТУ им. Н.Э. Баумана

В статье описываются основные складские функции — перемещение, хранение и передача информации, а также связи между типовыми складскими операциями (прием, перемещение, распределение в ячейку хранения, сборка, накопление и сортировка, кросс-докинг, отгрузка). Представлена классификация систем комплектования заказов по наличию ручного труда, а также перечислены внешние (маркетинговые каналы, структура потребительского спроса, структура пополнения запасов и уровень инвентаризации поставщиков, общий спрос на продукцию, состояние экономики) и внутренние (уровень механизации, доступность информации, размерность склада, способ отправления на отгрузку, тип зонирования, способ выделения заказов по партиям, метод распределения хранения, метод маршрутизации) факторы, влияющие на сложность проектирования систем. Перечислены основные критерии оптимизации при проектировании складов. В статье представлен литературный обзор по следующим подзадачам планирования и оперирования процессом комплектования заказов. Задача проектирование планировки рассмотрена на двух уровнях — внешнем (задача планировки сооружения) и внутреннем (задача конфигурации проходов). Для задачи распределения товаров, или единиц складского учета, выделены следующие методы — случайное распределение, распределение в ближайшую свободную ячейку, выделенное распределение (по пространственно-ходовому индексу и частотно-ориентированное), а также распределение по классам и семействам (по принципу комплементарности и по контактной частоте). Задача группирования по партиям может быть выполнена двумя способами — группированием по артикулу (посевные и сберегательные алгоритмы) и группированием по временны́м окнам. Для задачи зонирования рассматриваются две стратегии — прогрессивная и синхронизированная, а также специальный метод «пожарных бригад». Представлена краткая библиография по задаче накопления и сортировки. Задача маршрутизации сборщиков заказов будет рассмотрена подробно в следующей статьей цикла «Процесс комплектования заказов на складе».

Список литературы
  1. Bartholdi III J.J., Hackman S.T. Warehouse and Distribution Science Release 0.94. Atlanta, GA: The Supply Chain and Logistics Institute, School of Industrial and Systems Engineering, Georgia Institute of Technology, 2011. 300 p.
  2. Baumann H. Order Picking Supported by Mobile Computing. PhD Dissertation. University of Bremen, 2013. 190 p.
  3. Coyle J., Bardi E., Langley J. The Management of Business Logistics: A Supply Chain Perspective. Mason, OH: South-Western/Thomson Learning, 2003. 707 p.
  4. Nave M. Einführung und Grundlagen // In: Kommissionierung: Effizient Picken und Packen. Handbuch / ed. by M. Pulverich, J. Schietinger. München: Verlag Heinrich Vogel, 2009. P. 16–29. (in German).
  5. Lambert D.M., Stock J.R., Ellram L.M. Fundamentals of Logistics Management. Boston, MA: Irwin/McGraw-Hill, 1998. 512 p.
  6. Tompkins J.A. Facilities planning. New York, NY: John Wiley & Sons, 2010. 750 p.
  7. De Koster R. How to Assess a Warehouse Operation in a Single Tour. Technology Report. Erasmus University, Netherlands, 2004. 18 p.
  8. Goetschalckx M., Ashayeri J. Classification and Design of Order Picking // Logistics Information Management. 1989. Vol. 2, no. 2. P. 99–106. DOI: 10.1108/eb007469
  9. Rouwenhorst B., Reuter B., Stockrahm V., Van Houtum G.J., Mantel R.J., Zijm W.H.M. Warehouse Design and Control: Framework and Literature Review // European Journal of Operational Research. 2000. Vol. 122, no. 3. P. 515–533. DOI: 10.1016/S0377-2217(99)00020-X
  10. Ashayeri J., Gelders L.F. Warehouse Design Optimization // European Journal of Operational Research. 1985. Vol. 21, no. 3. P. 285-294. DOI: 10.1016/0377-2217(85)90149-3
  11. Van den Berg J.P. A Literature Survey on Planning and Control of Warehousing Systems // IIE Transactions. 1999. Vol. 31, no. 8. P. 751–762. DOI: 10.1080/07408179908969874
  12. Van den Berg J.P., Zijm W.H.M. Models for Warehouse Management: Classification and Examples // International Journal of Production Economics. 1999. Vol. 59, no. 1. P. 519–528. DOI: 10.1016/S0925-5273(98)00114-5
  13. Roodbergen K.J. Layout and Routing Methods for Warehouses. Erasmus Research Institute of Management (ERIM), 2001. 172 p. ( ERIM PhD Series Research in Management). Available at: http://hdl.handle.net/1765/861, accessed 01.02.2015.
  14. Wäscher G. Order Picking: A Survey of Planning Problems and Methods // In: Supply Chain Management and Reverse Logistics / ed. by H. Dyckhoff, R. Lackes, J. Reese. Springer Berlin Heidelberg , 2004. P. 323–347. DOI:10.1007/978-3-540-24815-6_15
  15. Le-Duc T. Design and Control of Efficient Order Picking Processes. Erasmus Research Institute of Management (ERIM), 2005. 192 p. ( ERIM PhD Series Research in Management). Available at: http://hdl.handle.net/1765/6910 , accessed 01.02.2015.
  16. Petersen C.G., Aase G. A Comparison of Picking, Storage, and Routing Policies in Manual Order Picking // International Journal of Production Economics. 2004. Vol. 92, no. 1. P. 11–19. DOI: 10.1016/j.ijpe.2003.09.006
  17. Park B.C. Order Picking: Issues, Systems and Models // In: Warehousing in the Global Supply Chain / ed. by R. Manzini. London: Springer, 2012. P. 1–30. DOI: 10.1007/978-1-4471-2274-6_1
  18. Goetschalckx M., Wei R.P. Bibliography on Order Picking Systems (Vol. 1). Material Handling Research Center, Georgia Institute of Technology, 1994. 29 p.
  19. De Koster R., Le-Duc T., Roodbergen K.J. Design and Control of Warehouse Order Picking: A Literature Review // European Journal of Operational Research. 2007. Vol. 182, no. 2. P. 481–501. DOI: 10.1016/j.ejor.2006.07.009
  20. Gu J., Goetschalckx M., McGinnis L.F. Research on Warehouse Design and Performance Evaluation: A Comprehensive Review // European Journal of Operational Research. 2010. Vol. 203, no. 3. P. 539–549. DOI: 10.1016/j.ejor.2009.07.031
  21. Meller R.D., Gau K.Y. The Facility Layout Problem: Recent and Emerging Trends and Perspectives // Journal of Manufacturing Systems. 1996. Vol. 15, no. 5. P. 351–366. DOI: 10.1016/0278-6125(96)84198-7
  22. Bassan Y., Roll Y., Rosenblatt M.J. Internal Layout Design of a Warehouse // AIIE Transactions. 1980. Voi. 12, no. 4. P. 317–322. DOI: 10.1080/05695558008974523
  23. Rosenblatt M.J., Roll Y. Warehouse Design with Storage Policy Considerations // International Journal of Production Research. 1984. Vol. 22, no. 5. P. 809–821. DOI: 10.1080/00207548408942501
  24. Rosenblatt M.J., Roll Y. Warehouse Capacity in a Stochastic Environment // International Journal of Production Research. 1988. Vol. 26, no. 12. P. 1847–1851. DOI: 10.1080/00207548808947999
  25. Caron F., Marchet G., Perego A. Optimal Layout in Low-Level Picker-to-Part Systems // International Journal of Production Research. 1963. Vol. 38, no. 1, P. 101–117. DOI: 10.1080/002075400189608
  26. Heskett, J. L. Cube-per-Order Index — A Key to Warehouse Stock Location // Transportation and Distribution Management. 1963. Vol. 3, no. 1. P. 27–31.
  27. Le-Duc T., De Koster R. Travel Distance Estimation and Storage Zone Optimization in a 2-Block Class-Based Strategy Warehouse // International Journal of Production Research. 2005. Vol. 43, no. 17. P. 3561–3581. DOI: 10.1080/00207540500142894
  28. Le-Duc T., De Koster R. Layout Optimization for Class-Based storage Strategy Warehouses // In: Managing Supply Chains: Challenges and Opportunities / ed. by R. De Koster, W. Delfmann. Copenhagen: Copenhagen Business School Press DK, 2007. P. 191–214.
  29. Petersen C. Considerations in Order Picking Zone Configuration // International Journal of Operations and Production Management. 2002. Vol. 22, no. 7. P. 793–805. DOI: 10.1108/01443570210433553
  30. Schwarz L.B., Graves S.C., Hausman W.H. Scheduling Policies for Automatic Warehousing Systems: Simulation Results // AIIE Transactions. 1978. Vol. 10, no. 3. P. 260–270. DOI: 10.1080/05695557808975213
  31. Heskett J.L. Putting the Cube-per-Order Index to Work in Warehouse Layout // Transportation and Distribution Management. 1964. Vol. 4, no. 8. P. 23–30.
  32. Kallina C., Lynn J. Application of the Cube-per-Order Index Rule for Stock Location in a Distribution Warehouse // Interfaces. 1976. Vol. 7, no. 1. P. 37–46. DOI: 10.1287/inte.7.1.37
  33. Malmborg C.J., Krishnakumar B. On the Optimality of the Cube per Order Index for Conventional Warehouses with Dual Command Cycles // Material Flow. 1987. Vol. 4, no. 3. P. 169–175.
  34. Malmborg C.J., Krishnakumar B. Optimal Storage Assignment Policies for Multiaddress Warehousing System // IEEE Transactions on Systems, Man and Cybernetics. 1989. Vol. 19, no. 2. P. 197–204. DOI: 10.1109/21.31026
  35. Malmborg C.J., Krishnakumar B. A Revised Proof of Optimality for the Cube-per-Order Index Rule for Stored Item Location // Applied Mathematical Modelling. 1990. Vol. 14, no. 2. P. 87–95. DOI: 10.1016/0307-904X(90)90076-H
  36. Malmborg C.J. Optimization of Cube-per-Order Index Warehouse Layouts with Zoning Constraints // International Journal of Production Research. 1995. Vol. 33, no. 2. P. 465–482. DOI: 10.1080/00207549508930160
  37. Malmborg C.J. Storage Assignment Policy Tradeoffs // International Journal of Production Research. 1996. Vol. 34, no. 2. P. 363–378.
  38. Petersen II C.G. An Evaluation of Order Picking Routeing Policies // International Journal of Operations and Production Management. 1997. Vol. 17, no. 11. P. 1098–1111. DOI: 10.1108/01443579710177860
  39. Petersen II C.G. The Impact of Routing and Storage Policies on Warehouse Efficiency // International Journal of Operations and Production Management. 1999. Vol. 19, no. 10. P. 1053–1064. DOI: 10.1108/01443579910287073
  40. Petersen II C.G. An Evaluation of Order Picking Policies for Mail Order Companies // Production and Operations Management. 2000. Vol. 9, no. 4. P. 319–335. DOI: 10.1111/j.1937-5956.2000.tb00461.x
  41. Petersen II C.G. Schmenner R.W. An Evaluation of Routing and Volume-Based Storage Policies in an Order Picking Operation // Decision Sciences. 1999. Vol. 30, no. 2. P. 481–501. DOI: 10.1111/j.1540-5915.1999.tb01619.x
  42. Petersen II C.G., Aase G.R., Heiser D.R. Improving Order-Picking Performance through the Implementation of Class-Based Storage // International Journal of Physical Distribution and Logistics Management. 2004. Vol. 34, no. 7. P. 532–544. DOI: 10.1108/09600030410552230
  43. Jarvis J.M., McDowell E.D. Optimal Product Layout in an Order Picking Warehouse // IIE Transactions. 1991. Vol. 23, no. 1. P. 93–102. DOI: 10.1080/07408179108963844
  44. Tang L.C., Chew E P. Order Picking Systems: Batching and Storage Assignment Strategies // Computers and Industrial Engineering. 1997. Vol. 33, no. 3. P. 817–820. DOI: 10.1016/S0360-8352(97)00245-3
  45. Adil G.K. A Branch and Bound Algorithm for Class Based Storage Location Assignment // European Journal of Operational Research. 2008. Vol. 189, no. 2. P. 492–507. DOI: 10.1016/j.ejor.2007.05.050
  46. Chiang D.M.H., Lin C.P., Chen M.C. The Adaptive Approach for Storage Assignment by Mining Data of Warehouse Management System for Distribution Centres // Enterprise Information Systems. 2011. Vol. 5, no. 2. P. 219–234. DOI: 10.1080/17517575.2010.537784
  47. Berglund P., Batta R. Optimal Placement of Warehouse Cross-Aisles in a Picker-to-Part Warehouse with Class-Based Storage // IIE Transactions. 2012. Vol. 44, no. 2. P. 107–120. DOI: 10.1080/0740817X.2011.578608
  48. Rao S.S., Adil G.K. Class-Based Storage with Exact S-Shaped Traversal Routeing in Low-Level Picker-to-Part Systems // International Journal of Production Research. 2013. Vol. 51, no. 16. P. 4979–4996.
  49. Rao S.S., Adil G.K. Optimal Class Boundaries, Number of Aisles, and Pick List Size for Low-Level Order Picking Systems // IIE Transactions. 2013. Vol. 45, no. 12. P. 1309–1321.
  50. Frazele E.A., Sharp G.P. Correlated Assignment Strategy Can Improve Any Order-Picking Operation // Industrial Engineering. 1989. Vol. 21, no. 4. P. 33–37.
  51. Brynzer H., Johansson M.I. Storage Location Assignment: Using the Product Structure to Reduce Order Picking Times // International Journal of Production Economics. 1996. Vol. 46. P. 595–603. DOI: 10.1016/0925-5273(94)00091-3
  52. Rosenwein M.B. An Application of Cluster Analysis to the Problem of Locating Items within a Warehouse // IIE Transactions. 1994. Vol. 26, no. 1. P. 101–103. DOI: 10.1080/07408179408966588
  53. Liu C. Clustering Techniques for Stock Location and Order-Picking in a Distribution Center // Computers and Operations Research. 1999. Vol. 26, no. 10-11. P. 989–1002. DOI: 10.1016/S0305-0548(99)00026-X
  54. Lee M.K. A Storage Assignment Police in a Man-Aboard Automated Storage/Retrieval System // International Journal of Production Research. 1992. Vol. 30, no. 10. P. 2281–2292.
  55. Van Oudheusden D.L., Tzen Y.J.J., Ko H. Improving Storage and Order Picking in a Person-on-Board AS/R System: A Case Study // Engineering Costs and Production Economics. 1988. Vol. 13, no. 4. P. 273–283. DOI: 10.1016/0167-188X(88)90013-4
  56. Van Oudheusden D.L., Zhu W. Storage Layout of AS/RS Racks Based on Recurrent Orders // European Journal of Operational Research. 1992. Vol. 58, no. 1. P. 48–56. DOI: 10.1016/0377-2217(92)90234-Z
  57. Il-Choe K., Sharp G. Small Parts Order Picking: Design and Operation. Available at: http://www.isye.gatech.logisticstutorial/order/article.thm, accessed October 2014.
  58. Gademann A.J.R.N., van den Berg J.P., van der Hoff H.H. An Order Batching Algorithm for Wave Picking in a Parallel-Aisle Warehouse // IIE Transactions. 2001. Vol. 33, no. 5. P. 385–398. DOI: 10.1080/07408170108936837
  59. Gademann N., Velde S. Order Batching to Minimize Total Travel Time in a Parallel-Aisle Warehouse // IIE Transactions. 2005. Vol. 37, no. 1. P. 63–75. DOI: 10.1080/07408170590516917
  60. Chen M.C., Wu H.P. An Association-Based Clustering Approach to Order Batching Considering Customers Demand Patterns // Omega. 2005. Vol. 33, no. 4. P. 333–343. DOI: 10.1016/j.omega.2004.05.003
  61. De Koster R., van der Poort E.S., Wolters M. Efficient Orderbatching Methods in Warehouse // International Journal of Production Research. 1999. Vol. 37, no. 7. P. 1479–1504.
  62. Hsu C.M., Chen K.Y., Chen M.C. Batching Orders in Warehouses by Minimizing Travel Distance with Genetic Algorithms // Computers in Industry. 2005. Vol. 56, no. 2. P. 169–178. DOI: 10.1016/j.compind.2004.06.001
  63. Ho Y.C., Tseng Y.Y. A Study on Order-Batching Methods of Order-Picking in a Distribution Centre with Two Cross-Aisles // International Journal of Production Research. 2006. Vol. 44, no. 1. P. 3391–3417. DOI: 10.1080/00207540600558015
  64. Ho Y.C., Su T.S., Shi Z.B. Order-Batching Methods for an Order-Picking Warehouse with Two Cross Aisles // Computers and Industrial Engineering. 2008. Vol. 55, no. 2. P. 321–347. DOI: 10.1016/j.cie.2007.12.018
  65. Tsai C.Y., Liou J.J., Huang T.M. Using a Multiple-GA Method to Solve the Batch Picking Problem: Considering Travel Distance and Order Due Time // International Journal of Production Research. 2008. Vol. 46, no. 2. P. 6533–6555. DOI: 10.1080/00207540701441947
  66. Chew E.P., Tang L.C. Travel Time Analysis for General Item Location Assignment in a Rectangular Warehouse // European Journal of Operational Research. 1999. Vol. 112, no. 3. P. 582–597. DOI: 10.1016/S0377-2217(97)00416-5
  67. Le-Duc T., De Koster R. An Approximation for Determining the Optimal Picking Batch Size for Order Picker in Single Aisle Warehouses // In: Progress in Material Handling Research 2002 / ed. by M.K. Ogle, B.A. Peters, R. Meller, J. Usher . Charlotte: Material Handling Institute, 2003. P. 267–286.
  68. Le-Duc T., De Koster R. Travel Time Estimation and Order Batching in a 2-Block Warehouse // European Journal of Operational Research. 2007. Vol. 176, no. 1. P. 374–388. DOI: 10.1016/j.ejor.2005.03.052
  69. Van Nieuwenhuysem I., De Koster R. Evaluating Order Throughput Time in 2-Block Warehouses with Time Window Batching // International Journal of Production Economics. 2009. Vol. 121, no. 2. P. 654–664. DOI: 10.1016/j.ijpe.2009.01.013
  70. Yu M., De Koster R. The Impact of Order Batching and Picking Area Zoning on Order Picking System Performance // European Journal of Operational Research. 2009. Vol. 198, no. 2. P. 480–490. DOI: 10.1016/j.ejor.2008.09.011
  71. Elseyed E.A., Lee M.K., Kim S., Scherer E. Sequencing and Batching Procedures for Minimizing Earliness and Tardiness Penalty of Order Retrievals // International Journal of Production Research. 1993, Vol. 31, no. 3. P. 727–738. DOI: 10.1080/00207549308956753
  72. Mellema P.M., Smith C.A. Simulation Analysis of Narrow-Aisle Order Selection Systems // Proceedings of the 20th Conference on Winter Simulation (WSC’88). 1988. P. 597–602. DOI: 10.1145/318123.318273
  73. Choe K.I., Sharp G.P., Serfozo R.S. Aisle-Based Order Pick Systems with Batching, Zoning and Sorting // In: Progress in Material Handling Research. Charlotte, NC: The Material Handling Industry of America, 1993. P. 245–276.
  74. Jane C.C. Storage Location Assignment in a Distribution Center // International Journal of Physical Distribution and Logistics Management. 2000. Vol. 30, no. 1. P. 55–71.10.1108/09600030010307984
  75. Jane C.C., Laih Y. A Clustering Algorithm for Item Assignment in a Synchronized Zone Order Picking System // European Journal of Operational Research. 2005. Vol. 166, no. 2. P. 489–496. DOI: 10.1016/j.ejor.2004.01.042
  76. De Koster R., Le-Duc T., Zaerpour N. Determining the number of zones in a pick-and-sort order picking system // International Journal of Production Research. 2012. Vol. 50, no. 3. P. 757–771. DOI: 10.1080/00207543.2010.543941
  77. Bartholdi III J.J., Eisenstein D.D. A Production Line That Balances Itself // Operations Research. 1996. Vol. 44, no. 1. P. 21–34.
  78. Bartholdi III J.J., Eisenstein D.D. Using Bucket Brigades to Migrate from Craft Manufacturing to Assembly Lines // Manufacturing and Service Operations Management. 2005, Vol. 7, no. 2. P. 121–129. DOI: 10.1287/msom.1040.0059
  79. Bartholdi III J.J., Bunimovich L.A., Eisenstein D.D. Dynamics of Two- and Three-Worker «Bucket Brigade» Production Lines // Operations Research. 1999. Vol. 47, no. 3. P. 488–491.
  80. Bartholdi III J.J., Eisenstein D.D., Foley R.D. Performance of Bucket Brigades When Work Is Stochastic // Operations Research. 2001. Vol. 49, no. 5. P. 710–719. DOI: 10.1287/opre.49.5.710.10609
  81. Bartholdi III J.J., Eisenstein D.D., Lim Y.F. Bucket Brigades on In-Three Assembly Networks // European Journal of Operational Research. 2006. Vol. 168, no. 3. P. 870–879. DOI: 10.1016/j.ejor.2004.07.034
  82. Bartholdi III J.J., Eisenstein D.D. Bucket Brigades: A Self-Organizing Scheme for Sharing Work (working paper). School of Industrial Engineering. USA, 1998. 12 p.
  83. Bratcu A.I., Dolgui A. A Survey of the Self-Balancing Production Lines («Bucket Brigades») // Journal of Intelligent Manufacturing. 2005. Vol. 16, no. 2. P. 139–158.
  84. Armbruster D., Gel E.S., Murakami J. Bucket Brigades with Worker Learning // European Journal of Operational Research. 2007. Vol. 176, no. 1. P. 264–274. DOI: 10.1016/j.ejor.2005.06.052
  85. Koo P.H. The Use of Bucket Brigades in Zone Order Picking Systems // OR Spectrum. 2009. Vol. 31, no. 4. P. 759–774. DOI: 10.1007/s00291-008-0131-x
  86. De Carlo F., Borgia O., Tucci M. Bucket brigades to increase productivity in a luxury assembly line // International Journal of Engineering Business Management. 2013. Vol. 5. P. 1–9. DOI: 10.5772/56837
  87. Meller R.D. Optimal Order-to-Lane Assignments in an Order Accumulation/Sortation System // IIE Transactions. 1997. Vol. 29, no. 4. P. 293–301. DOI: 10.1080/07408179708966335
  88. Johnson M.E. The Impact of Sorting Strategies on Automated Sortation System Performance // IIE Transactions. 1997. Vol. 30, no. 1. P. 67–77. DOI: 10.1080/07408179808966438
  89. Bozer Y.A., Sharp G.P. An Empirical Evaluation of a General Purpose Automated Order Accumulation and Sortation System Used in Batch Picking // Material Flow. 1985. Vol. 2, no. 2–3. P. 111–131.
  90. Bozer Y.A., Quiroz M.A., Sharp G.P. An Evaluation of Alternative Control Strategies and Design Issure for Automated Order Accumulation and Sortation Systems // Material Flow. 1988. Vol. 4, no. 4. P. 265–282.
  91. Johnson M.E., Lofgren T. Model Decomposition Speeds Distribution Center Design // Interfaces. 1994. Vol. 24, no. 5. P. 95–106. DOI: 10.1287/inte.24.5.95
Поделиться:
 
ПОИСК
 
elibrary crossref ulrichsweb neicon rusycon
 
ЮБИЛЕИ
ФОТОРЕПОРТАЖИ
 
СОБЫТИЯ
 
НОВОСТНАЯ ЛЕНТА



Авторы
Пресс-релизы
Библиотека
Конференции
Выставки
О проекте
Rambler's Top100
Телефон: +7 (915) 336-07-65 (строго: среда; пятница c 11-00 до 17-00)
  RSS
© 2003-2024 «Наука и образование»
Перепечатка материалов журнала без согласования с редакцией запрещена
 Тел.: +7 (915) 336-07-65 (строго: среда; пятница c 11-00 до 17-00)